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There are two reasons why many companies are reluctant to use ultrasonic profilers. For one thing, the profiler doesn’t always appear to be cutting on the first try. The second reason is the high cost of such machines. The truth is that in the hands of an experienced veteran, an ultrasonic profiler can easily cut…

Gisbert Ledvon If you build a multi-cavity with a large surface area in each cavity, consistency in surface finish and surface integrity is a must. Otherwise, you will get surface finish differences on the molded parts and may have difficulties ejecting the parts from the cavity. However, large surfaces that are EDM’ed via diesinking often…

It’s the age-old story. You win a mold contract, you work on the designs, the measurements and the tolerances, and then you think you have it all together and you’re ready to roll. But are you? More times than not, customers come rushing over or calling on the phone with an urgent polishing and plating…

Today many business owners have been forced to reevaluate established practices in an effort to cut costs. This means quality in every area, from processes to customer service, could be in danger of being compromised across the board. It is common knowledge among vendors across all industries that their overall quality of business directly affects…

You must produce a rib style cavity using an electrode that is ten thousandths at the tip plus one degree draft per side. Then burn to a depth of minus 1.1000 inch into a piece of 420 stainless steel – no through or side flushing is used on this cut. The project requires a surface…

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